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StepUP® Overhaul Program

Extend the Life of Your Engine
for Years to Come

Find the right StepUP Overhaul package for your engine.

Answer 4 Easy Questions

Why StepUP Overhaul?

In the highly competitive trucking industry, better productivity means greater profits. Your engine decides whether your business succeeds profitably or not. You need an engine that pulls with strength, uses fuel efficiently and provides the reliability you need. StepUP Overhaul gives you four easy-to-understand options for improving the performance of your Series 60 and MBE 4000 engines. Each one includes Detroit Genuine Parts, pricing with installation, solid warranty coverage and expert installation by an unrivaled network of authorized Detroit service outlets.


If Your Engine Suffers From:
Low Power Low Power
Poor Fuel Efficiency Poor Fuel Economy
Hard Start Hard Starting
Multiple Parts Failures Multiple Parts Failures
Blue or White Smoke Blue or White Smoke
Low Compression Low Compression
High Oil Consumption High Oil Consumption
Wear Metals in Oil Wear Metals in Oil

Get a StepUP Overhaul For:
Increased Power Increased Power
Improved Fuel Economy Improved Fuel Economy
Smooth Operation Smooth Operation
Less Downtime Less Downtime
Longer Engine Life Longer Engine Life
Lower Labor Cost Lower Labor Costs
No-Hassle Warranty Protection No-Hassle Warranty Protection
Best Performing Service Network Unparalleled Service Network

Step 1

Basic Overhaul

SERIES 60 Step 1

Series 60®

  • Complete set of six cylinder kits
    • Piston domes, rings, skirts, pins and bushings
    • Cylinder liners and seals
  • Cam bearing shell set
  • Cylinder head bolts (38)
  • Thermostats
  • Oil pressure regulator
  • Oil pressure relief valve
  • Overhaul gasket kit
  • Lower end bearing kit
    • Lower main bearings/shells
    • Upper main bearings/shells
    • Connecting rod bearings/shells
    • Thrust washers
  • Oil pan and rocker cover gaskets
MBE4000 Step 1

MBE 4000

  • Complete set of six cylinder kits
    • Piston domes, rings, skirts, pins and bushings
    • Cylinder liners and seals
  • Overhaul gasket kit
  • Thermostat kit
  • Lower end bearing kit
    • Lower main bearings/shells
    • Upper main bearings/shells
    • Connecting rod bearings/shells
    • Thrust washers
  • Cylinder head bolts (24)
  • Fuel line hardware kit
    • Banjo bolts
    • Fuel line washer
  • High pressure fuel line
  • Transfer tubes
NOTE: EGR customers must replace EGR valve and cooler to complete a Step 1: Basic Overhaul.
Standard parts and labor warranty on replaced components in original chassis when installed at authorized Detroit outlets. Only for on-highway applications.
- 1 year/unlimited miles on Detroit Genuine Parts parts

Step 2

Super Overhaul

SERIES 60 Step 2

SERIES 60®

  • Everything in a Step 1: Basic Overhaul PLUS:
    • Detroit Genuine Parts cylinder head assembly
    • Detroit Genuine Parts rocker arm kit

Optional components:

  • PowerPacks — a set of 6 Detroit Genuine Parts fuel injectors*
  • Detroit Genuine Parts turbocharger
  • Detroit Genuine Parts fuel pump
  • Detroit Genuine Parts water pump
MBE4000 Step 2

MBE 4000

  • Everything in a Step 1: Basic Overhaul PLUS:
    • Detroit Genuine Parts cylinder heads
    • Detroit Genuine Parts rocker arm assembly

Optional components:

  • PowerPacks — a set of 6 Detroit Genuine Parts fuel injectors*
  • Detroit Genuine Parts turbocharger
  • Detroit Genuine Parts fuel pump
  • Detroit Genuine Parts water pump
NOTE: EGR customers must replace EGR valve and cooler to complete a Step 2: Super Overhaul.
Standard parts and labor warranty on replaced components in original chassis when installed at authorized Detroit outlets. Only for on-highway applications.
No charge 1-year/100,000-mile Power Protection Plan (P3) on inspected components.
Additional coverage available - 2-year/200,000-mile P3 for purchase
* Series 60 and MBE 4000 engines that are 10 years or older or that have more than 1,000,000 miles are not eligible for a Step 2 or Step 3 P3.
** PowerPacks fuel injectors, a normal wear item, are covered by a 2-year/150,000-mile warranty when installed in-shop.

Step 3

Complete Overhaul

SERIES 60 Step 3

SERIES 60®

  • Everything in a Step 2: Super Overhaul PLUS:
    • PowerPacks — a set of 6 Detroit Genuine Parts fuel injectors*
    • Detroit Genuine Parts turbocharger
    • Detroit Genuine Parts water pump
MBE4000 Step 3

MBE 4000

  • Everything in a Step 2: Super Overhaul PLUS:
    • PowerPacks — a set of 6 Detroit Genuine Parts fuel injectors*
    • Detroit Genuine Parts turbocharger or turbobrake assembly
    • Detroit Genuine Parts water pump

NOTE: EGR customers must replace EGR valve and cooler to complete a Step 3: Complete Overhaul.
Standard parts and labor warranty on replaced components in original chassis when installed at authorized Detroit outlets. Only for on-highway applications.
No charge 1-year/100,000-mile Power Protection Plan (P3) on required inspected components.
Additional coverage available - 2-year/200,000-mile P3 for purchase
Series 60 and MBE 4000 engines that are 10 years or older or that have more than 1,000,000 miles are not eligible for a Step 2 or Step 3 P3
* PowerPacks fuel injectors, a normal wear item, are covered by a 2-year/150,000-mile warranty when installed in-shop.

Step 4

Detroit Genuine Parts Remanufactured Engine

SERIES 60® and MBE 4000

Consult with your authorized Detroit service outlet to determine the remanufactured engine that is best for you
  • Every Detroit Genuine Parts remanufactured engine is factory tested to OEM specifications
 Series 60 MBE4000 Step 4
Standard parts and labor warranty on replaced components in original chassis when installed at authorized Detroit outlets. Only for on-highway applications.
No charge 2-year/200,000-mile Power Protection Plan (P3)*, 3-year/300,000-mile P3 available for purchase. EGR customers must replace EGR valve and cooler to complete a Step 4: Detroit Genuine Parts remanufactured engine.
* PowerPacks fuel injectors, a normal wear item, are covered by a 2-year/150,000-mile warranty when installed in-shop.

Warranty

StepUP Overhaul Warranty Coverage — Steps 1, 2 and 3

Step Required Replaced Components (Years/Miles) Required Inspected Components (Years/Miles) Optional Components (Turbo, Fuel Pump, Water Pump)* (Years/Miles) Other Components Replaced Other Components Not Replaced
1 Standard Warranty N/A N/A Standard Warranty Existing parts warranty
(if applicable)
2 1/100,000 1/100,000 Standard Warranty Standard Warranty
2 2/200,000 2/200,000 2/200,000 Standard Warranty
3 1/100,000 1/100,000 Standard Warranty Standard Warranty
3 2/200,000 2/200,000 2/200,000 (Fuel Pump only)** Standard Warranty
*If optional components are not replaced, remaining balance of existing warranty applies.
**Turbocharger and water pump are required components in Step 3.

 

Replacement and Inspection Requirements — Steps 1, 2 and 3

Step Required Replaced Components Required Inspected Components
(Covered by Power Protection Plan (P3) After Passing Inspection) 		Optional Components
(Excluded from P3 if Not Replaced)
1
  • Basic overhaul kit
  • Oil pressure regulator
  • Oil pressure relief valve
  • Lower end bearing kit
  • Oil pan gasket
  • Rocker cover gasket
  • EGR cooler (if applicable)
  • EGR valve (if applicable)
 N/A N/A
2 All required components in Step 1 plus:
  • Cylinder head assembly
  • Rocker arm kit
  • Cylinder block
  • Crankshaft and camshaft
  • Oil pan and oil pump
  • Vibration damper
  • Flywheel and housing
  • Connecting rods
  • Thermostat housing
  • Oil cooler housing
  • Intake and exhaust manifolds
  • Gear case cover
  • Rocker cover
 Turbocharger
Fuel pump
Water pump
3 All required components in Step 2 plus:
  • PowerPacks
  • Water pump
  • Turbocharger
 Same as Step 2 Fuel pump

 

StepUP Overhaul Warranty Coverage — Step 4: Remanufactured Engine

Component 2 Year/200,000 Mile Standard Warranty
Cylinder block complete with all internal components checkmark  
Timing gear train checkmark  
Flywheel housing checkmark  
Front motor mount checkmark  
Complete cylinder head assembly checkmark  
Rocker cover checkmark  
Oil distribution system checkmark  
Oil pan checkmark  
Water pump checkmark  
Seals checkmark  
Gaskets checkmark  
Turbocharger checkmark  
Fuel pump checkmark  
Intake manifold checkmark  
Exhaust manifold checkmark  
Flywheel checkmark  
DDEC ECM checkmark  
EGR cooler checkmark  
EGR valve checkmark  
Fuel injectors   2 Years/150,000 Miles
Air compressor   checkmark
Alternator   checkmark
Braking devices   checkmark
Starter   checkmark
Electronic components   checkmark
3 year/300,000 mile P3 available for additional customer cost.